EFCO Testing Equipment

TESTING EQUIPMENT

YOUR PARTNER WORLDWIDE

EFCO Testing Equipment (Valve test benches / Safety Valve Testing in Pipelines / Tank Testing / High-Pressure Generation / Test Documentation / Optional Accessories) - superior quality - simple operation - many years’ experience in the construction of test benches

EFCO VALVE TEST BENCHES    

Stationary / portable (particular for on-site use) Manual / automatic Horizontal / vertical clamping of test specimens Standard / modified or individual to customer requirements

Devices to be tested (with flange / threaded and weld ends) 

Gate valves, valves, check valves, control valves, ball valves, safety valves, housings, pipes, tanks

Test media 

Water, air, nitrogen, (oil)

Test types 

Strength test of housings, leakage test of spindle glands, leakage test of shut-off devices, set pressure of safety valves.

The above types of test can be carried out in accordance with DIN 3230 ; DIN-EN 12266 ; API 598 ; API 6D ; ASME B16.34 ; ASME B16.104 and FCI 70-2 !

Clamping positions for valves

THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

Selection from the standard range DN mm ( “ ) 10 (3/8“) 15 (1/2“) 25 (1“) 50 (2“) 100 (4“) 150 (6“) 200 (8“) 250 (10“) 400 (16“) 500 (20“) 600 (24“) 800 (32“) Clamping positions

PS 7.5

PS-T 10

PS 15

PS 30

PS 50

7.5 t* 200 200 200 200 60

10 t* 200 200 200 200 70 35 20

15 t*

30 t*

200 200 200 100 55 30 25

200 200 200 200 110 65 45 20 10**

50 t* 75 t* 100 t* 140 t* max. test pressure (bar) 200 200 200 200 200 200 200 200 200 200 200 200 200 180 200 200 110 165 80 120 160 200 30 50 70 90 20** 30** 40 50

1, 4

1

1, 3

1, 3

*Tensioning power in t

1, 3

PS 75 PS 100 PS 140 PS-H 250 PS-H350

1, 3

1, 2, 3

250 t*

350 t*

200 200 200 200 160 100 70 40

200 200 200 200 200 140 100 60

4

4

2

(1bar = 0.1MPa = 1.02kg/cm 2 ≈ 14.5psi ≈ 14.5lb/in2)

**Option

Simple determination of tensioning power required using the tensioning power table TENSIONING POWER TABLE T E S T P R E S S U R E (bar) (1bar = 0.1MPa = 1.02kg/cm2 ≈ 14.5psi ≈ 14.5lb/in2) DN

A

mm

cm²

15 (½“) 20 (3/4”) 25 (1“) 32 (1 1/4“) 40 (1 ½“) 50 (2“) 65 (2 ½“) 80 (3“) 100 (4“) 125 (5“) 150 (6“) 200 (8“) 250 (10“) 300 (12“) 350 (14“) 400 (16“) 500 (20“) 600 (24“) 700 (28“) 800 (32“) 900 (36”) 1000 (40”)

8.04 8.04 8.04 30.2 30.2 30.2 66.4 66.4 115 169.6 246 404.5 547 824 1104 1385 2247 3116 4183 5408 6793 8333

10 16

25

38

40

60

64

96 100 150 160 240

250

320

375

400 480 600 bar

80,4 80,4

128,6 128,6

201 201

306 306

322 322

482 482

515 515

772 772

804 804

1206 1206

1286 1286

1930 1930

2010 2010

2573 2573

3015 3015

3216 3216

3899 3899

4824 4824

15t

302 302 302 302

438 438 438 438

755 755 755 755

1148 1148 1148 1148

1208 1208 1208 1208

1812 1812 1812 1812

1933 1933 1933 1933

2899 2899 2899 2899

3020 3020 3020 3020

4530 4530 4530 4530

4832 4832 4832 4832

7248 7248 7248 7248

7550 7550 7550 7550

9664 9664 9664 9664

11325 11325 11325 11325

12080 12080 12080 12080

14647 14647 14647 14647

18120 18120 18120 18120

30t

664 664

1062 1062

1660 1660

2523 2523

2656 2656

3984 3984

4250 4250

6374 6374

6640 6640

9960 9960

10624 15936 10624 15936

16600 16600

21248 21248

24900 24900

26560 26560

32204 39840 32204 39840

50t

1150

1840

2875

4370

4600

6900

7360

11040 11500 17250 18400 27600

28750

36800

43125

46000

55775 69000 100t

1696

2714

4240

6445

6784

10176 10854 16282 16960 25440 27136 40704

42400

54272

63600

67840

82256 101760 140t

2460

3936

6150

9348

9840

14760 15744 23616 24600 36900 39360 59040

61500

78720

92250

98400

119310 147600

4045

6472

10113 15371 16180 24270 25888 38832 40450 60675 64720 97080

101125

129440

151688

161800 196183 242700

5470

8752

13675 20786 21880 32820 35008 52512 54700 82050 87520 131280

136750

175040

205125

218800 265295 328200

8240 13184 20600 31312 32960 49440 52736 79104 82400 123600 131840 197760

206000

263680

11040 17664 27600 41952 44160 66240 77656 105984 110400 165600 176640 264960

276000

353208

13850 22160 34625 52630 55400 83100 88640 132960 138500 207750 221600 332400

346250

22470 35952 56175 85386 89880 134820 143808 215712 224700 337050 359520 539280

561750

31160 41830 54080 67930 83330

49856 66928 86528 108688 133328

74900 104575 135200 169825 208325

118408 158954 205504 258134 316654

124640 167320 216320 271720 333320

186960 250980 324480 407580 499980

199424 267712 346112 434752

299136 311600 467400 498560 747840 401568 418300 627450 669280 519168 540800 811200 T E N S I O N I N G P O W E R (daN*) 652128 * 1000 daN corresponds to about 1 t

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 02

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR

PARTNER

WORLDWIDE

EFCO Modular Test Benches - The new generation of valve test benches -

Their modular design allows:  A wide range of variants  Proven quality at a lower price  Shorter delivery times  Easier transportation thanks to compact form PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

EFCO Modular Test Benches A fundamental redesign of the previous model series PS and PS-SV-15/30/50/75 has led to the emergence of the new model ranges:  PS-15M/30M/50M/75M

for testing shut-off valves and safety valves Basic version: Air – max. 6 bar / Water – max. 350 bar Optional: Air / nitrogen – max. 200 bar or max. 300 bar

 PS-SV15M/30M/50M/75M

for testing safety valves with air/nitrogen Basic version: Air / nitrogen – max. 200 bar Optional: Air / nitrogen – max. 300 bar

Standardisation of components, multiple usage of components and a variety of technical modifications have enabled the development of new, more affordable model ranges with many optional features. This now allows us to offer our customers a MORE COST-EFFECTIVE solution with considerably SHORTER DELIVERY TIMES.

New console design

     

Control console with modular design Sheet-steel construction standardised throughout the range Extremely well protected against corrosion thanks to powder coating Brushed stainless-steel front panels with language-independent operator symbols High-quality manometer including acceptance test certificates High-quality controls

The manometer supports all the following units of pressure: bar/psi (basic version), MPa, kg/cm², psi PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

New modular test benches - model series

Modular test bench (PS-SV) for testing safety valves with air / nitrogen

Modular test bench (PS) for testing shut-off and safety valves with air / nitrogen and water

PS 15M DN range Clamping force Max. test pressure for:

PS-SV 15M

PS 30M

PS-SV 30M

PS 50M

PS-SV 50M

PS 75M

PS-SV 75M

15 – 250 (1//2") - (10")

25 – 400 (1") - (16")

25 – 400 (1") - (16")

25 – 400 (1") - (16")

15t

30t

50t

75t 2

2

Max. test pressure in bar (1 bar = 0.1 MPa = 1.02 kg/cm ≈ 14.5 psi ≈ 14.5 lb/in ) 300 300 350 300 300 300 300 300 300 300 300 350 350 350 350 300 300 300 300 300 300 300 300 350 350 350 350 205 300 300 300 205 300 300 300 205 350 350 350 115 235 300 300 115 300 300 300 115 235 350 350 55 110 180 275 55 110 180 275 55 110 180 275 30 65 110 165 30 65 110 165 30 65 110 165 20 45 80 120 20 45 80 120 20 45 80 120 15 30 45 15 30 45 15 30 45

DN15 (1/2") DN25 (1") DN50 (2") DN80 (3") DN100 (4") DN150 (6") DN200 (8") DN250 (10") DN400 (16")

= Air / nitrogen

= Water

PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

Options and accessories: 

Pipes and screw fittings for the test bench in stainless steel



Versions for max. 200 bar or max. 300 bar air / nitrogen



Digital bubble counter, automatically counting air bubbles in the seat leakage test with air



Digital manometers with facility to store peak value, especially for trip testing of safety valves (water / air)



Protective barrier



Safety plugs for testing safety valves



Adaptors for weld-in valves



Adaptors for threaded valves



Drive controller for control valves



Bubble accumulator for testing safety valves with water



Facility to adjust water test pressure in the lower pressure range

EFCO-VALVE-DOC





Mobile workstation for managing and documenting tests, suitable for workshops



Tests trip pressure and seat leakage in safety valves



Leakage tests for housings and seats in shut-off and control valves



Valve operation card for recording all operations performed



Can be supplied with an EFCO valve test bench or installed separately at a later time



EFCO-ELEKTRO-BOOSTER  For compressing air to 300 bar (4350 psi) (or to even higher

pressures on request)  Switches off automatically at max. operating pressure / switches on

automatically if the pressure falls  Clear and straightforward for user to operate

Subject to technical changes

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

06/2010 – 00

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

EFCO valve test benches for production As well as manually operated valve test benches that are mainly designed for the service area, for many years EFCO has been building an increasing number of valve test benches that are adapted to the special requirements of manufacturing companies.

EFCO valve test benches fit into your manufacturing process in an optimum way, and are the guarantee of reliable final inspections.

From initial inquiry to comprehensive after-sales service, EFCO is at your side all the way.

PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

The demands that are made of the nature and scope of testing can be as varied as your product itself. Extract of the wide range of applications / designs of an EFCO manufacturing test stand Type of test piece:

Gate valves, seat valves, ball valves, control valves, shut-off valves, check valves, steel gaiters, containers, pipes, connecting sleeves, pump housings, motor housings, steam traps

Test piece design:

Through valves, corner valves, two-way valves, three-way valves

Test piece clamping:

Horizontal / vertical / tilting - Individually clamped / multiple clamping

Testing:

- Pressure testing: Water / air / gas / oil testing Housing tightness testing / seat tightness testing - Test pressures: Water pressure up to 1380 bar (higher on request) Air / nitrogen pressure up to 300 bar (higher on request) Air / nitrogen pressure also for underwater testing - Flow rate measurement (especially with control valves) - Closing torque testing (especially with powered ball valves) - Degree of automation: Manual / semi-automatic / fully automatic

Documentation:

Documentation of the main test results

Extract of previous projects

PS-H 1500 -

-



DN 65 (2½”) - DN 500 (20”) – gate valves, flanged vales and weld-in valves Air test max. 280 bar / water test max. 1380 bar Low-stress horizontal clamping using differential piston adapter Semi-automatic test procedure

PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

PS for 2 and 3-way control valves -

-



DN 15 (1/2”) - DN 200 (8”) Flanged and threaded valves Air test 6-7 bar Water test max. 60 bar Short test cycles, quick changeovers, clear and uncomplicated user operation Test pieces actuated via self-propulsion or EFCO drive simulator Test piece evacuated before water test Test piece clamped with proportional control, i.e. clamping pressure is controlled proportionally to test pressure without housing deformation) Fully automatic test procedure



PS-7,5A / PS-15A -

PS-50 UW -

-

DN 15 (1/2”) - DN 250 (10”) Seat valves Flanged, threaded and weld-in valves Air test 6-7 bar Water test max. 80 bar Short test cycles, quick changeovers, clear and uncomplicated user operation Vertical clamping Fully automatic test procedure



DN 50 (2”) - DN 200 (8”) Flanged valves Air test (under water) max. 44 bar Water test max. 250 bar Short test cycles, quick changeovers, clear and uncomplicated user operation Test piece evacuated for subsequent water test Tiltable clamping (horizontal and vertical) Semi-automatic test procedure

PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY



PS flame arrester -

-

DN 25 (1”) – DN 250 (10”) Flanged valves Air test 0.5 bar Water test max. 25 bar Short test cycles, quick changeovers, clear and uncomplicated user operation Vertical clamping



PS gaiter testing device -

-

PS-H 7,5UW-A -

DN 25 (1”) – DN 250 (10”) Air test 6-7 bar Short test cycles, quick changeovers, clear and uncomplicated user operation Vertical clamping – 3-way Fully automatic test procedure



DN 15 (1/2”) - DN 80 (3”) Ball valves Flanged valves Air test (under water) max. 30 bar Torque test max. 100 Nm Short test cycles, quick changeovers, clear and uncomplicated user operation Horizontal clamping (valve under water) Semi-automatic test procedure

Right reserved to make technical changes.

EFCO-Maschinenbau GmbH Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-2421-989-0  Fax: +49-2421-86260 e-mail: [email protected]  [email protected]  Web: www.efco-dueren.com PREMIUM PRODUCTS – MADE BY EFCO – MADE IN GERMANY

YOUR PARTNER WORLDWIDE

PS-T/SV5

Portable valve test bench for testing safety valves

       

DN10 (3/8") - DN80 (3") For testing safety valves For flanged and threaded valves Portable, vertical Test medium: air / nitrogen Max. test pressure: DN 10 (3/8") / 200 bar (2900 psi) DN 80 (3”) / 50 bar (725 psi) Clear and uncomplicated operation Long life as only high-quality components are used

PS-T10

Portable valve test bench for testing safety and shut-off valves

        

DN10 (3/8") – DN200 (8") For testing safety and shut-off valves For flanged and threaded valves Portable (3 parts), vertical Test medium: air / nitrogen / water Max. test pressure: DN 10 (3/8") / 200 bar (2900 psi) DN 200 (8”) / 20 bar (290 psi) Clear and uncomplicated operation Long life as only high-quality components are used Water test pressure generation via finely adjustable air-driven high pressure pump

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

PS-15/ -30/ -50/ -75 Standard Valve Test Bench for Testing of Safety Valves and Shut-off / Control Valves

PS-15/-30/-50/-75 (with gantry)

PS-15/-30/-50/-75 (without gantry)

PS-15

PS-30

PS-50

PS-75

DN15 – DN250 (1/2") - (10")

DN25 – DN400 (500) (1") - (16"(20“))

DN25 – DN400 (500) (1") - (16"(20“))

DN25 – DN400 (500) (1") - (16"(20“))

For testing safety and shut-off valves and control valves For flanged, threaded and welded valves Clamping: stationary / vertical Test medium: air / nitrogen / water Hydraulic safety clamping system; prevents release of unit under test during pressurising Stainless steel water tank Test pressure generation via finely adjustable air-driven filling and high pressure pumps Long life as only high-quality components are used Clear and uncomplicated operation DN15 (1/2") max.200bar (2900psi) DN250 (10") max.25bar (362psi)

DN25 (1") max.200bar (2900psi) DN400 (16") max.16bar (232psi) DN500 (20") max.10bar (145psi)

DN25 (1") max.200bar (2900psi) DN400 (16") max.25bar (362psi) DN500 (20") max.20bar (290psi)

DN25 (1") max.200bar (2900psi) DN400 (16") max.45bar (653psi) DN500 (20") max.30bar (435psi)

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

PS-SV15 / -30 / -50 Valve test bench for testing safety valves

PS-SV15

PS-SV30

PS-SV50

DN15 (1/2") – DN250 (10")

DN25 (1") – DN400 (16")

DN25 (1") – DN400 (16")

For testing safety valves For flanged and threaded valves Clamping: stationary / vertical Test medium: air / nitrogen Hydraulic safety clamping system; prevents release of unit under test during pressurising. Long life as only high-quality components are used. Clear and uncomplicated operation DN15 (1/2") max.200bar (2900psi) DN250 (10") max.25bar (362psi)

DN15 (1/2") max.200bar (2900psi) DN250 (10") max.45bar (653psi) DN400 (16") max.20bar (290psi)

DN15 (1/2") max.200bar (2900psi) DN250 (10") max.80bar (1160psi) DN400 (16") max.30bar (435psi)

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

PS-H10 UW Horizontal valve test bench for immersion testing           

DN10 (3/8") – DN200 (8") For testing shut-off valves For flanged, threaded and welded valves Stationary, horizontal Immersion test with air Max. test pressure: DN 10 (3/8") / 200 bar (2900 psi) DN 200 (8”) / 20 bar (290 psi) Hydraulic safety clamping system; prevents release of unit under test during pressurising. Stainless steel water tank Long life as only high-quality components are used Clear and uncomplicated operation

PS-H10 Horizontal valve test bench         

DN10 (3/8") – DN100 (4") For testing shut-off valves For flanged and threaded valves Stationary, horizontal Test medium: air / nitrogen Max. test pressure: DN 10 (3/8") / 200 bar (2900 psi) DN 100 (4”) / 70 bar (1015 psi) Hydraulic safety clamping system; prevents release of unit under test during pressurising. Long life as only high-quality components are used Clear and uncomplicated operation

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

PS-H250 Large, horizontal valve test bench for testing shutoff and control valves

 

DN100 (4") – DN1000 (40") For testing shut-off valves and control valves For flanged, threaded and welded valves Stationary, horizontal Test medium: air / water Max. test pressure: DN100 (4") / 200 bar (2900 psi) – DN1000 (40”) / 25 bar (363 psi) Evacuation of valve to be tested for subsequent water test via built-in vacuum pump with water separator Clear and uncomplicated operation Proportional control to protect the housing against deformation. The clamping pressure is increased in proportion with the increase in test pressure. Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 02

      

YOUR PARTNER WORLDWIDE

PS-7.5A / -15A Valve Test Bench with Automatic Test Cycle

PS-7.5A

PS-15A DN15 (1/2") – DN250 (10")

For automatic testing of shut-off valves (Siemens control) Short test cycles, fast retooling, clear and uncomplicated operation For flanged, threaded and welded valves Clamping: stationary / vertical Test medium: air / nitrogen / water DN15 (1/2") / max.60bar (870psi)

DN15 (1/2") / max.80bar (1160psi)

DN250 (10") / max.10bar (140psi)

DN250 (10") / max.20bar (290psi)

Subject to technical change.

THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

02/2012 – 02

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries

YOUR PARTNER WORLDWIDE

PS-15KL Valve test bench with 2 clamping devices for testing check valves

DN15 (1/2") – DN250 (10") Specifically for testing check valves Stationary / vertical Test medium: air / nitrogen / water Max. test pressure: DN15 (1/2") / 60 bar (870 psi) – DN250 (10”) / 25 bar (363 psi) Test pressure generation via finely adjustable air-driven filling and high pressure pumps Long life as only high-quality components are used. Clear and uncomplicated operation

Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

       

YOUR PARTNER WORLDWIDE

PS for Steam Traps Double Test Stand with Automatic Test Cycle

 

DN15 (1/2") – DN50 (2") With automatic test cycle (Siemens control) Twin unit for simultaneous testing of two test units Stationary Test medium: Water Max. test pressure: DN10 (1/2") – DN50 (2”) / 240 bar (3480 psi) Short test cycles, quick retooling For testing fittings of various types Evacuation of item to be tested for subsequent water test via built-in vacuum pump with water separator Clear and uncomplicated operation Proportional control to protect the housing against deformation. The clamping pressure is increased in proportion with the increase in test pressure.

Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

        

YOUR PARTNER WORLDWIDE

PS for 3-way control valves Valve Test Bench with Automatic Test Cycle

 

DN15 (1/2") – DN200 (8") With automatic test cycle for 2 and 3 way control valves (Siemens control) For flanged and threaded valves Stationary Test medium: air / water Max. test pressure: DN15 (1/2") - DN200 (8“) / 60 bar (870 psi) Short test cycles, quick retooling Control of valves to be tested via their own drive or EFCO drive simulator For testing valves of various types Evacuation of valve to be tested for subsequent water test via built-in vacuum pump with water separator Clear and uncomplicated operation Proportional control to protect the valve body against deformation. The clamping pressure is increased in proportion with the increase in test pressure. Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

         

YOUR PARTNER WORLDWIDE

PS for Refrigerant Pumps

Test Bench with Automatic Test Cycle and Immersion Test



With automatic test cycle (Siemens control) Immersion and air tests Stationary Test medium: air / oil Max. test pressure: 60 bar (870 psi) Short test cycles, quick retooling Evacuation of item to be tested for subsequent oil test via built-in vacuum pump with water separator Clear and uncomplicated operation

Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

      

YOUR PARTNER WORLDWIDE

PS for Electric Motor Housings Test bench with 2 clamping units and automatic test cycle



With automatic test cycle (Siemens control) Stationary Test medium: Water Max. test pressure: 30 bar (435 psi) Clear and uncomplicated operation Proportional control to protect the housing against deformation. The clamping pressure is increased in proportion with the increase in test pressure. Short test cycles, quick retooling

Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

     

YOUR PARTNER WORLDWIDE

PS for Pipe Bells Stationary Test Bench for Pipe Fittings

 Bends / T-pieces / reducers DN100 (4") – DN700 (28")  Stationary  Test medium: Water  Max. test pressure: 25 bar (363 psi)  For testing fittings of various types  Clear and uncomplicated operation

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

PS for special angle shut-off valves

DN10 (3/8") – DN100 (4") With twin clamping unit For flange fittings Immersion test Stationary Test medium: Air Max. test pressure: DN10 (1/2") / 100 bar (1450 psi) – DN100 (4") / 60 bar (870 psi) For testing fittings of various types Clear and uncomplicated operation

Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

        

YOUR PARTNER WORLDWIDE

Tensioner for Piston Actuators

     

Mainly used to tension the piston actuator spring of valve actuators before subsequent installation in the cap DN80 (3”) – DN300 (12”) Tensioning power 7.5 t Stationary Long life as only high-quality components are used Clear and uncomplicated operation Short installation time, quick retooling

Subject to technical change.

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260 [email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01



YOUR PARTNER WORLDWIDE

Container Testing Equipment

 Portable container testing equipment for water pressure tests of pre-filled containers  Standard pressures up to 400 bar and more  Test pressure generation via finely adjustable air-driven high pressure pump  Long life as only high-quality components are used.

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

VALVE-DOC

Documentation and Administration System



Mobile workstation, suitable for workshops, for the administration and documentation of tests



Testing of set pressure and seating leakage of safety valves



Housing and seating leakage tests of shut-off valves and control valves

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Valve job card to record all work carried out

THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

Acceptance certificate for safety valves

Acceptance certificate for shut-off valves

 Complete pre-installed operational system Unpack - plug in - run test  Can be supplied with an EFCO valve test bench or can be retrofitted to all EFCO valve test benches as well as to all other makes  Available in many foreign languages  Operating system – Windows XP

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 03

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

BOE100/200 or /300 BOO100/200 or /300

High pressure generation; air/nitrogen booster

BOE 100/200 or /300

BOE100/200

BOE100/300

BOO 100/200 or /300

BOO100/200

BOO100/300

max. operating pressure 200 bar (2900 psi)

max. operating pressure max. operating pressure max. operating pressure 300 bar (4350 psi) 200 bar (2900 psi) 300 bar (4350 psi) Tank volume 2 x 50 l (= 100 l) Compression of air/nitrogen Autom. switching off at max. operating pressure / autom. switching on in case of pressure drop Clear and uncomplicated operation Filling time for 100 l from Filling time for 100 l from Filling time for 100 l from Filling time for 100 l from 0 to 200 bar (2900 psi) 0 to 300 bar (4350 psi) 0 to 200 bar (2900 psi) 0 to 300 bar (4350 psi) 2.5 h approx. 3.5 h approx. 7-8 h approx. 12-14 h approx. Electric drive Electric drive Pneumatic drive Pneumatic drive 400 VAC 400 VAC 6-8 bar (90-100 psi) 6-8 bar (90-100 psi)

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 02

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

YOUR PARTNER WORLDWIDE

PS Accessories / Options



Digital pressure gauge, particularly suitable for simple recording of measurements during the set pressure test of safety valves

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Digital bubble counter to automatically count bubbles during the seat leak test, using air

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Upright slewing crane

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Sealing adapter for threaded and welded fittings

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Test system piping made of stainless steel

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Clamping power up to 300 t and more

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Test pressure up to 1000 bar and more

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Loose flange closures to close any openings in test body

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Safety plugs, in particular for seat leakage test of safety valves using air

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Control of control valve drives

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Proportional control to reduce loading of item under test from clamping in test bench

Digital pressure gauge

Digital bubble counter

PS with upright slewing crane

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

12/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260

C h e c k L i s t - Test Benches EFCO USA, Inc. – Valve Repair and Testing Equipment 11600 Goodrich Drive, Charlotte, NC 28273 Tel (800) 332-6872 • Fax (888) 332-6872 • Email [email protected]

Company: Contact: •

.................................................................... .................................................................... ….................................................................

Date: ................................... Phone: ................................... E-mail: ...................................

Information on the type of valves to be tested: Shut-Off Valves and Regulating Valves

Valve type: Valve end has/is: Valve shape:

-

(Safety Relief Valves only - see next page)

Gate Valves Globe Valves Ball Valves Butterfly Valve Check Valves Control Valves Plug Others (please describe here) ….................................. ............................................ Butt-welded Flange Threads Other (please describe here)................................................... ................................. 2-Way Straight form Angular form Other (please describe here or provide drawing).......................................................

•

What kind of tests have to be done and what is the test medium? Body tests Water Air (LP 6bar (87 psi)) Seat leakage: Water / Air (LP 6bar (87 psi)) or Air/Nitrogen(High Pressure) Other tests (please describe here).............................................................................. NP=Low Pressure ; HP=High Pressure

•

Test pressures: DN size and the maximum test pressure for exactly this DN size.

(You should only indicate DN sizes and test pressures according to your main programme. Exceptions (sizes/pressures) can increase the price of the test bench and its accessories very much!)

Max. Test Pressure using water (bar or psi) valve size bar psi bar DN10 (3/8“) DN80 (3“) DN15 (½“) DN100 (4“) DN20 (3/4“) DN125 (5“) DN25 (1“) DN150 (6“) DN32 (1 ¼“) DN200 (8“) DN40 (1 ½“) DN250 (10“) DN50 (2“) DN300 (12“) DN65 (2 ½“) Max. Test Pressure using air/nitrogen (bar or psi) valve size bar psi bar DN10 (3/8“) DN80 (3“) DN15 (½“) DN100 (4“) DN20 (3/4“) DN125 (5“) DN25 (1“) DN150 (6“) DN32 (1 ¼“) DN200 (8“) DN40 (1 ½“) DN250 (10“) DN50 (2“) DN300 (12“) DN65 (2 ½“)

psi

psi

Please complete. bar psi DN350 (14“) DN400 (16“) DN500 (20“) DN600 (24“) DN700 (28“) DN800 (32“)

Please Complete. bar psi DN350 (14“) DN400 (16“) DN500 (20“) DN600 (24“) DN700 (28“) DN800 (32“)

Quality, Reliability, and Innovative Technology – Made by EFCO – Made in Germany Check list Rev 08 cw.doc

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C h e c k L i s t - Test Benches Safety Relief Valves Valve end has/is:

Flange

Threads

Valve shape:

Straight form

Angular Form

Other (please describe here).............

• Kind of tests have to be done at the safety valve and what is the test medium?

Set pressure tests Water / Air/Nitrogen (HP) Seat leakage tests Water / Air/Nitrogen (HP) Other tests (please describe) ........................................................................................ HP = High Pressure

•

Test pressures: DN size and the maximum test pressure for exactly this DN size.

(You should only indicate DN sizes and test pressures according to your main programme. Exceptions (sizes/pressures) can increase the price of the test bench and its accessories very much!)

Max. Test Pressure using water (bar or psi) valve size bar psi bar DN10 (3/8“) DN80 (3“) DN15 (½“) DN100 (4“) DN20 (3/4“) DN125 (5“) DN25 (1“) DN150 (6“) DN32 (1 ¼“) DN200 (8“) DN40 (1 ½“) DN250 (10“) DN50 (2“) DN300 (12“) DN65 (2 ½“) Max.Test Pressure using air/nitrogen (bar or psi) valve size bar psi bar DN10 (3/8“) DN80 (3“) DN15 (½“) DN100 (4“) DN20 (3/4“) DN125 (5“) DN25 (1“) DN150 (6“) DN32 (1 ¼“) DN200 (8“) DN40 (1 ½“) DN250 (10“) DN50 (2“) DN300 (12“) DN65 (2 ½“)

psi

psi

Please complete. bar psi DN350 (14“) DN400 (16“) DN500 (20“) DN600 (24“) DN700 (28“) DN800 (32“)

Please complete. bar psi DN350 (14“) DN400 (16“) DN500 (20“) DN600 (24“) DN700 (28“) DN800 (32“)

Quality, Reliability, and Innovative Technology – Made by EFCO – Made in Germany Check list Rev 08 cw.doc

-2- [ 3 ]

C h e c k L i s t - Test Benches •

What kind of valve Clamping is required/preferred ?

Unilateral clamping of flanged valves using claws

Applicable Clamping forces 7,5t - 140t

Bilateral clamping of flanged valves using claws

Applicable Clamping forces 100t - 140t

Unilateral clamping of flanged valves using claws or clamping of flanged or and butt-welded valves between two tables (Test bench with upper clamping yoke)

Horizontal Clamping of flanged valves and butt-welded valves between two tables

Applicable Clamping forces 15t - 100t

Applicable Clamping forces 7,5 - 10t Clamping forces 100t -300t



(Horizontal test bench)



To avoid damages due to deformation of the test valve during the test our test benches with clamping forces of more than 75 tons are furnished with a proportional clamping control function

•

•

Gauge readings preferred? Reading: bar

psi

psi/bar

MPa

kg/cm²

Available energy resources available on place of test bench installation? Air: ...........psi Electricity 110VAC/60Hz 230VAC/50Hz 400VAC/50Hz Other (please note) ………………….....................................

•

What options are required ? Digital Bubble counter (bubbles/minute) for seat leakage tests using air/nitrogen Separate Air compressor for pressures up to 200 bar (2900 psi) (=Air Booster) Separate Air compressor for pressures higher than 200 bar (2900 psi) (=Air Booster) The pressure required is …..…. bar (....….. psi) Digital displays with peak value storage function for the measured highest pressure (=set pressure of safety valves), including suitable pressure transducer Display of test result via PC and print out of a test reports Piping and bolting made of non-rusting steel Instruction manual and machine labels in other language than German or English: Language required is:............................................................................................... Further requirements (Please describe) ………………………………….......................................................................................... .…………………………………......................................................................................... ….………………………………......................................................................................... …. ………………………………......................................................................................... …….……………………........................................................................................................

Quality, Reliability, and Innovative Technology – Made by EFCO – Made in Germany Check list Rev 08 cw.doc

-3- [ 3 ]

YOUR PARTNER WORLDWIDE

EFCO VALVE REPAIR EQUIPMENT For detailed information see our Valve Repair Equipment Folder

Subject to technical change.

[email protected]  [email protected]  www.efco-dueren.com Agencies in many countries THE PREMIUM-PRODUCTS – MADE BY EFCO – MADE IN GERMANY

07/2009 – 01

EFCO Maschinenbau GmbH – Valve repair and testing equipment Otto-Brenner-Straße 5 – 7  D - 52353 Düren  Phone: +49-(0)2421-989-0  Fax: +49-(0)2421-86260